Tuesday, June 11, 2019

Training Material For Boiler Trouble Shooting (Free PDF)

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There are many Biomass based power plants installed in the past 10 years in India for independent power production and export to grid. There are varieties of biomass being used in these plants. There are three types of biomass. First is the woody biomass, which covers all tress such juliflora, eucalyptus, casuarinas, cashew tree and many more forest trees & country trees. Secondly agro wastes such as rice husk, ground nut shell, bagasse, Coconut shell, coconut fronds, mustard stalk, mustard husk which are basically rejected material of our grain / food processing. Specifically grown grasses fall under third category. These biomasses have certain constituents which cause damage to boiler pressure parts by corrosion mechanism. I happened to study some biomass fired boilers which have suffered damage due to corrosion mechanism. In this paper the case studies are presented for readers understanding along with the fundamental mechanism behind this failure.

1. Chlorine Induced High Temperature Super Heater Corrosion in Biomass Power Plant
2. Fine Tuning a CFBC Boiler
3. Literature on Boiler Tube Fit up by Expanding
4. Lesson Learnt from Troubleshooting
5. Natural Circulation in Boiler
6. Preservation of Boilers
7. Boiler Failure Due to Over sizing of Boiler Feed Pump
8. Article on Gauge Glass Level Fluctuations
9. Fans at Work in boilers
10. Erosion Phenomenon in Boilers
11. Effect of Air Ingress in Boilers
12. A freak incident of Bed Super Heater Failure
13. Design of Fluidized bed combustion boilers for multifuels
14. Economizer Failure in a high pressure boiler
15. Circulation Failure in Boilers
16. Dose the right amount of Chemicals
17. Case Studies on Boiler Tube Erosion
18. Ideal Drum Internal Arrangement
19. Why the water level in gauge glass keeps oscillating
20. Why the non return Valve Flutters
21. Auditing energy system effectively
22. Tips to improve availability & Efficiency of atmospheric Bubbling fluidized Bed Combustion Boiler
23. Air heater for Industrial Boilers
24. Bank Tube failure in a distillery
25. Consideration in changing over from oil fired boiler to solid fuel fired boiler
26. Art of Bed Management in AFBC Boilers
27. Thermal Expansion of Boiler
28. Visit to Penthouse
29. Troubleshooting water carry over in boilers
30. Caustic Gauging in bed tube in high pressure AFBC Boilers
31. Agro Fuels & Boiler Availability

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